When BINGO Industries looked at ways to expand its capabilities in processing waste, one of the central questions was how to create high-quality alternative fuels. The business has invested in a Tigercat 6900 grinder to help deliver on this, a machine that is now at the core of its biomass production.
Elie Daher, site manager at BINGO Industries, explained that the grinder is being used to shred mixed waste material so that it can be transformed into an energy source. The processed biomass will be used by partners across different sectors. One will burn it in cement kilns as a substitute for coal, while another will use it to generate electricity in a power plant. Each partner requires specific sizing, composition, and quality, meaning the grinder has to deliver a consistent output.
In choosing a machine, BINGO looked at several different grinders, but the Tigercat came out on top across a range of measures. Reliability, production rate and the suitability for construction and demolition waste all contributed to the decision.
“The Tigercat won the race in quality and production rate, as well as practicality in the application and overall user-friendly maintenance,” said Daher.
Once in operation, the design features of the machine proved their worth. Daher said that the placement of filters and the layout of the engine bay have been carefully considered, with both situated away from the shredding chamber. This helps reduce the build-up of dust and debris, lowering fire risk and protecting the machine from damage. For BINGO’s maintenance teams, it also means easier access and safer servicing. A well-designed platform allows technicians to reach what they need without difficulty.
The durability of the rotor design is another highlight. Alongside this, the interchangeable screens add flexibility and make replacement straightforward. While the top screen is fixed, the lower two can be swapped around, a small detail that makes a difference when managing wear. Daher emphasised that this simplicity and robustness were appealing, as downtime caused by complicated parts can quickly undermine productivity.
In the construction and demolition sector, one of the most challenging aspects of shredding is the presence of metal. Bolts, nails and other non-shreddable items often find their way into loads, creating the risk of serious damage. Forestry applications do not face the same problem, but in BINGO’s work it is unavoidable due to the amount of C&D waste it processes. Daher explained that this was an area where the Tigercat has been carefully engineered to cope.
“There are several measures incorporated in this design that prevent non-shreddable items from damaging the rotor and screens,” he said. “With other machines we have had screens last just 24 hours if something big got stuck. This grinder has multiple levels of protection, and we have seen them working live many times since
the purchase.”
Those protective sequences trigger in stages depending on the severity of the item detected. At the lowest level the system takes corrective action, and if the material is larger the second or third measures step in, with an emergency override if needed. For operators, that gives reassurance that expensive parts are less likely to be destroyed by a stray piece of metal.
Beyond safety measures, the user experience has also been well thought through. At first glance, the grinder may appear technical, but once staff have completed orientation and training, the layout becomes logical. Every element has been placed with a purpose, and the accumulation of design choices makes daily use smoother.
“Once you work it out, everything is there for a reason. You can see that industry experience has been put into the design, combining the best ideas we have seen in other machines. It is a big, sophisticated piece of gear, but ultimately simple once you understand it,” said Daher.
The grinder’s cooling system has also impressed. The radiators and coolers are fitted with mesh guarding and supported by reverse fans that push dust out. In a heavy-duty environment where volumes are high, overheating and blockages can be constant worries. For BINGO, having a machine that effectively keeps itself clean during operation is a real advantage.
Daher pointed out that this feature, though seemingly straightforward, is among his favourites. Machines in such environments can easily choke with dust, causing shutdowns and labour-intensive cleaning. By keeping the radiator cores clear, the Tigercat not only maintains performance but also reduces stress on the maintenance crews.
Bringing together ease of servicing, protective technology, rotor strength, and cooling performance, the Tigercat 6900 has provided BINGO Industries with a versatile and resilient machine. The investment reflects a wider strategy to turn mixed waste into valuable resources, with biomass playing a growing role in both cement production and power generation.
For Daher and his team, the grinder is more than just a piece of equipment, it is a vital part of meeting partner specifications and maintaining operational efficiency.